O2 Process Manufacturing for MAS 500 Formula-based manufacturers need more out of their production software than ever before. No longer are they simply looking for formula management, production and accounting. In the highly competitive and highly regulated industry of today’s process manufacturers, companies are relying on technology to do more with less, while maintaining strict security over their information.

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What Process Manufacturers Want
O2 was designed by process manufacturing experts for process manufacturers. From customer specifications and formula engineering costing, to production, quality control, regulatory reporting and security, what we present to you is a complete system for managing your whole business cycle. O2 has the tools necessary to eliminate the “mounds of data” that many companies find existing in formulation, quality control, planning and production departments. It also helps to make the entire enterprise visible to those who are making critical decisions on a daily basis.

O2 for Sage MAS 500 ERP leverages the strength of the accounting, distribution and discrete manufacturing modules of MAS 500 and adds an equally full-featured Process and Mixed-Mode Manufacturing system. By leveraging the advantage of the powerful MAS 500 toolset, Customizer Module and MRP with the feature set of O2, process manufacturing and mixed mode companies can take advantage of leading software made specifically for their industry.

Please Click for Screen Shots

Please click the photo gallery on the left. It includes actual screen shots from numerous 02 Process Manufacturing screens. Hopefully, the slideshow will clearly illustrate to you just how easy this dynamic software is to use, no matter what your skill level or computer aptitude. WorkStation’s functionality is second-to-none. So, click the gallery and judge for yourself.

What vertical industries are best served by a process or hybrid manufacturing solution?

• Food and beverage / Flavors
• Tobacco
• Paper / Pulp Mills
• Chemicals / Fragrances
• Petroleum
• Rubber / Plastics (usually hybrid)
• Stone / Clay / Glass (process-centric requirements; Concrete manufacturing is a good process manufacturing environment.)
• Primary Metals (sometimes hybrid; process-centric requirements)

What are some common issues that are specific to process and hybrid manufacturers?

• Weight to Volume conversions with Specific Gravity calculations
• Dynamically generate compliance (SARA, HAPS, MSDS) reporting
• Catch weight (dual unit of measure) functionality enabled throughout O2 and MAS 500 inventory / distribution
• Formulas (recipes) as opposed to Bill of Material
• Production batch loss / gain (moisture / boiloff etc)
• Full-featured formula manufacturing software with lot attributes, QC control and more formula and production batch security
• Elevated auditing and security requirements for formulas, production and regulations such as 21 CFR 11b
• Full featured Quality Control (QC) and Certificate of Analysis (C of A) requirements
• Customer specific QC and C of A requirements
• Unlimited nutritional and chemical lot attributes with calculations and formula rollups
• Lot strength and potency considerations in production
• Seamless MRP integration
• Full featured Quality Control with test batteries and multiple readings per test
• High decimal availability and precision in production
• Co-products and by-products
• FDA reporting requirements

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Process Manufacturing vs. Discrete / Kitting Software
02 Process Manufacturing Brochure
02 Standard Set Costs
02 Shop Floor Control
Auditing and Security - 21 C
02 Quality Control
02 Production
02 Formulas
02 Compliance Reporting